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Technical Paper

Road Map and Technology Trends for Vehicle Engine Cooling Fan Speed Control

2011-04-12
2011-01-1334
This paper describes the rationale for the technology selection and speed control methods for electric cooling fans used for typical automotive applications, including most passenger cars and even some light duty truck s. Previous selection criteria were based primarily around cost, simplicity of implementation and reliability. However, the more recent focus toward fuel economy and optimization of energy consumption at a vehicle level has given a greater priority to the minimization of electrical power draw. Specifically, that need is addressed through both efficiency of the electric motor at any operating condition as well as providing a control method that delivers only the minimum electrical power to meet engine cooling and air conditioning requirements. This paper will explore the various control methods available, their relative merits and shortcomings and how they influence both FTP and real world fuel economy.
Technical Paper

Gen2 GF6 Transmission Hardware and Controls Updates

2011-04-12
2011-01-1428
In an effort to increase fuel economy and improve shift quality - the GF6 family of General Motors transmissions has been analyzed for potential enhancements. The focus of this analysis was to improve fuel economy, while increasing downshift responsiveness, and manual mode sport delays. This paper describes a variety of the hardware philosophy changes, and control methods which have contributed to the next generation of GM clutch-to-clutch 6-speed transmissions. These changes to hardware and controls have led to a composite fuel economy improvement of 4.5% with no changes to shift or torque-converter scheduling. In addition, the downshift responsiveness has been significantly improved to reduce delay times by approximately 50% while virtually eliminating the dependency on engine torque reductions - ultimately allowing for stacked downshifts to progress with minimal, if any, time between shifts. Additionally, “tap shift” delays have been significantly decreased to levels near 150 ms.
Technical Paper

Knock Detection and Estimation Based on Heat Release Strategies

2011-04-12
2011-01-1409
Engine knock has been studied extensively over the years. Its undesired effects on drivability, its potential to damage an engine, and its impact on limiting the compression ratio are the main reasons why it remains a current topic of research. This paper focuses on exploiting the connection between auto-ignition and knock. A new method based on the frequency analysis of the heat release traces is proposed to detect and estimate auto-ignition/knock robustly. Filtering the heat release signal with the appropriate bandwidth is crucial to avoid misdetection. The filter settings used in this paper are found using spectral analysis of the heat release signal. By using the proposed method, it is possible to detect auto-ignition/knock even under the presence of undesired sensor resonance effects and noise from mechanical and electrical sources.
Technical Paper

J2716 SENT - Single Edge Nibble Transmission, Updates and Status

2011-04-12
2011-01-1034
The SAE J2716 SENT (Single Edge Nibble Transmission) Protocol has entered production with a number of announced products. The SENT protocol is a point-to-point scheme for transmitting signal values from a sensor to a controller. It is intended to allow for high resolution data transmission with a lower system cost than available serial data solution. The SAE SENT Task Force has developed a number of enhancements and clarifications to the original specification which are summarized in this paper.
Technical Paper

The Effect of Pt-Pd Ratio on Oxidation Catalysts Under Simulated Diesel Exhaust

2011-04-12
2011-01-1134
With a tighter regulatory environment, reduction of hydrocarbon emissions has emerged as a major concern for advanced low-temperature combustion engines. Currently precious metal-based diesel oxidation catalysts (DOC) containing platinum (Pt) and palladium (Pd) are most commonly used for diesel exhaust hydrocarbon oxidation. The efficiency of hydrocarbon oxidation is greatly enhanced by employing both Pt and Pd together compared to the case with Pt or Pd alone. However, there have been few systematic studies to investigate the effects of the ratio of platinum to palladium on catalytic oxidation over the DOC. The present study illustrates the relationship between the Pt-Pd ratio and catalyst activity and stability by evaluating a series of catalysts with various Pt to Pd ratios (1:0, 7:1, 2:1, 1:2, 1:5, 0:1). These catalysts were tested for their CO and hydrocarbon light-off temperatures under simulated conditions where both unburned and partially burned hydrocarbons were present.
Technical Paper

Modeling of Battery Pack Thermal System for a Plug-In Hybrid Electric Vehicle

2011-04-12
2011-01-0666
Fuel economy and stringent emissions requirements have steered the automotive industry to invest in advanced propulsion hybrids, including Plug-in hybrid vehicles (PHEV) and Fuel cell vehicles. The choice of battery technology, its power and thermal management and the overall vehicle energy optimization during different conditions are crucial design considerations for PHEVs and battery electric vehicles (BEV). Current industry focus is on Li-Ion batteries due to their high energy density. However, extreme operating temperatures may impact battery life and performance. Different cooling strategies have been proposed for efficient thermal management of battery systems. This paper discusses the modeling and analysis strategy for a thermally managed Lithium Ion (Li-Ion) battery pack, with coolant as the conditioning medium.
Journal Article

The GM “Voltec” 4ET50 Multi-Mode Electric Transaxle

2011-04-12
2011-01-0887
The Chevrolet Volt is an electric vehicle (EV) that operates exclusively on battery power as long as useful energy is available in the battery pack under normal conditions. After the battery is depleted of available energy, extended-range (ER) driving uses fuel energy in an internal combustion engine (ICE), an on-board generator, and a large electric driving motor. This extended-range electric vehicle (EREV) utilizes electric energy in an automobile more effectively than a plug-in hybrid electric vehicle (PHEV), which characteristically blends electric and engine power together during driving. A specialized EREV powertrain, called the "Voltec," drives the Volt through its entire range of speed and acceleration with battery power alone, within the limit of battery energy, thereby displacing more fuel with electricity, emitting less CO₂, and producing less cold-start emissions than a PHEV operating in real-world conditions.
Journal Article

Development of Two-Mode Hybrid Powertrain with Enhanced EV Capability

2011-04-12
2011-01-0883
The two-mode hybrid system has several advantages over a one-mode EVT system: greater ability to transmit power mechanically and minimize electrical recirculation power, maximize fuel economy improvement and best meet demanding vehicle requirements. Extending the two-mode hybrid electric vehicle (HEV) to two-mode plug-in hybrid electric vehicle (PHEV) is significant not only to make the internal combustion engine (ICE)-based vehicle cleaner and more efficient in the near term, but also to provide a potential path to battery electric vehicles in the future. For PHEV, the enhanced electric drive capability is of vital importance to achieve best efficiency and best electric only performance. This paper describes the development of a prototype two-mode hybrid powertrain with enhanced EV capability (2MH4EV). The prototype drive unit includes an additional input brake to the existing General Motors FWD 2-mode HEV system.
Technical Paper

Controls Development for Clutch-Assisted Engine Starts in a Parallel Hybrid Electric Vehicle

2011-04-12
2011-01-0870
In a parallel hybrid electric vehicle, higher fuel economy gains are typically achieved if significant electric drive (or engine-off) operation is possible, shifting the engine operating schedule so that it only runs at medium to high load for best efficiency. To enable efficient engine-off driving, a typical configuration will have a disconnect clutch between the engine and the rest of the driveline. In some configurations, when engine-on operation is requested the disconnect clutch is applied in conjunction with the traction motor/generator to crank the engine (i.e., a flying engine start). In this paper we describe the development of a control system for a flying engine start using an engine disconnect clutch. The clutch is located between the engine and electric motor, which is connected to the input of a multispeed transmission. We first describe an initial control algorithm evaluation using a driveline model.
Journal Article

Determination of Used Crankcase Oil Condition by Capillary Electrophoresis Analysis of Extracted Organic Acids

2009-11-02
2009-01-2689
Organic acid degradation products and other anions in engine oil were speciated by capillary electrophoresis (CE) and liquid chromatography-mass spectrometry (LCMS) with electrospray ionization. The sample preparation procedure involved selectively extracting the acids and other water soluble salts into 0.05M aqueous potassium hydroxide. Samples of engine-aged mineral oil and synthetic engine oil contained formic acid, acetic acid, and complex mixtures of fatty acid degradation products. CE analysis of formic acid, acetic acid and selected fatty acids is proposed as a new chemical analysis method for evaluating the condition of engine oil and for studying the effects of high temperature-high load (HTHL) oxidation. Because the overall pattern of CE peaks in the electropherogram changes with oil age or condition, CE-fingerprint (i.e., pattern recognition) techniques may also be useful for evaluating an aged oil's condition or remaining service life.
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